We have at our works at the address given above a pit type Gas Nitriding furnaces 1) Dia 750mm X4, 000mm long overall dimensions and to accommodate a job of Dia 735mm X3, 500mm long and can take a load of 2,500 Kgs Per cycle. Therefore, post-nitriding roughness must be kept to a minimum and any finishing operations should not be too costly. In alloy steels that contain nitride-forming alloy elements (Cr, Mn, Mo, V, W, Al, Ti) a deeper diffusion layer develops. The compositions of alloy cast iron were presented in Table 1.The samples with the size of 20 mm × 10 mm × 5 mm were firstly annealed at 870 °C for 2 h in order to eliminate stress and later ACP pretreatment prior to nitriding. This research is focused on using nitriding to enhance the wear resistance of austempered ductile iron (ADI), ductile iron (DI), and gray iron (GI). Optical micrographs of the three cast iron samples treated using the three gas nitriding processes are presented in Figures 2–4 The microstructure of the nitrided case is composed of a thin compound layer (CL) with a diffusion zone (DZ) underneath. A team of qualified and well experienced engineers are handling the furnace, Process and Testing of the … Both nitriding and nitrocarburizing can improve the surface hardness, friction and wear resistance and corrosion resistance of steel parts. The ability of the nitriding to nitride cast iron has been known for many years and is not new. Designed by Proprietor Galen Lehman, this skillet is infused with nitrogen, creating a harder-than-common-cast-iron, food-safe finish. Gas nitriding of sintered steels with low density is not recommended. Brandani Hard-Nitriding Cast Iron Skillet 12” Brandani Hard-Nitriding Cast Iron Skillet 12” This cast iron pans ferreting nitrocarburization layer is created when the skillet is heated in atmosphere including nitrogen , hydrogen and carbon dioxyde gas at 1400 degrees and provide scratch resistant, non-stick and rust resistant surface. Gas nitriding can be applied to unalloyed steels and irons to produce a corrosion- and wear-resistant nitride layer. The problem then arises of the cast iron porosity and density. Good wear resistance is usually ascribed to this compound A new use has been developed for cast irons, which is the nitriding of cast iron forming dies for the surface hardening of large auto bodies (such as the tractor in tractor/trailer. The authors observed that gray cast iron dies become rougher after gas nitriding and require more fin-Fig 1 — Surface of gray cast iron samples after gas nitrocarburizing at 1050°F, or 566°C (a and b), gas nitriding at 968°F, or a method of increasing the nitrogen content of steel and cast iron wherein the body is maintained in an atmosphere of ammonia, methane and oxygen in a molar ratio of ch4:nh3=1 and (ch4+nh3):o2=25-30 while maintaining the dissociation rate of the ammonia between 38 and 40%. Process details. For optimum results, the material should be in a hardened and tempered condition prior to gas nitriding. the treatment time is 1 to 10 hours at a temperature of 570* c.+ 10* c. At the same time, considering the economy and environmental protection, gas nitriding and nitrocarburizing have low cost, simple operation and easy control, so they are widely used in industry. Three gas nitriding processes, namely “Gas nitriding + nitrogen cooled down to 800 o F” (Blue), “Gas nitriding + cooled down to 300 o F” (Gray), and “Gas nitriding + oil quenched” (Oil) were used. A Cast Iron Skillet That's Tougher and Lighter! 2) Dia 2,000mm X 2,000mm Long job can be accommodated.